Lump Breaker: From Lumps to Specified Sizes
A lump breaker is used to reduce oversized materials, such as lumps, agglomerates, or clumps, into smaller particles. These materials can vary from solid powders and minerals to chunks of food, pharmaceutical ingredients, and others. The primary objective of a lump breaker is to break down these large materials so that they can be easily used in downstream processes, such as mixing, conveying, or packaging.
How does a lump breaker work?
A lump breaker machine functions by breaking and pulverizing oversized lumps or agglomerates fed into its chamber via a hopper or conveyor system. Inside the machine, rotating blades work to crush the material, with the choice of mechanism based on the material’s nature. Through repeated impacts or compression, the material is progressively reduced in size and screened to meet desired specifications. Finally, the appropriately sized material is discharged from the machine for further processing.
Aishin Industrial Corporation serving global customers: if you are looking for a lump breaker manufacturer in India or globally, Aishin incorporates Japanese engineering excellence which offers innovative & and reliable solutions for various industries along with Japanese engineering.
Features of Aishin lump breakers
- Ideal for breaking hard and soft lumps in the process.
- Available in standard and sanitary designs from 150 to 400mm
- Comb type and screen type available
- Breaks cohesive lumps of sugar, salt, minerals, caked material, etc.
CORA Lump Breaker
The sanitary CORA® Powder Crusher is used for separation of lumped powders and oversized materials. Typical applications include breaking up lumps as they are being discharged from a vacuum dryer as well as pre-breaking prior to a sieve or mill.
Features:
- Modular, compact construction used as a pre-breaker in conjunction with a sieve, mill, etc.
- Throughput range: 1,650 lbs./hour up to 6,500 lbs./hour
- Specifically designed for stringent FDA & USDA sanitary requirements
- Suitable for CIP and SIP
- Easy to detach, disassemble, and thoroughly clean
- Improves product flow
Applications
Chemical, secondary battery, food items, drugs, automobile, ceramic, rubber products, raw materials for iron & steel manufacturing, electronic material, plant food, feed stuff, material recycling, all other general powders.
F.A.Q.
Have any Question?
Lump Breaker Machines find applications in a wide range of industries, including Chemical, secondary battery, food items, drugs,and other dry powders , etc. They are essential for processing materials that contain lumps, agglomerations, or oversized particles.
By breaking down lumps in powdered materials, a Powder Lump Breaker ensures uniformity, which is vital for accurate dosing, mixing, and packaging processes. It reduces the risk of product defects and inconsistencies.
The primary advantage is that it ensures a uniform and fine powder consistency by breaking down lumps and agglomerations. This leads to improved product quality and reduces the risk of uneven mixing.
Lump breakers are primarily designed for breaking down lumps or agglomerates rather than reducing the size of fine powders.
Yes, lump breakers are designed with sanitary features and meet food industry standards
Yes, lump breakers are effective at breaking down large chunks of solidified product into smaller pieces.
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If you are looking for a lump breaker manufacturer in India or globally, Aishin incorporates Japanese engineering excellence which offers innovative & and reliable solutions for various industries along with Japanese engineering.